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Casework

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Construction

Did roofers show up to install the casework for your large commercial project? If you have worked in large commercial construction, you have either suffered the consequences of bad installation or heard the stories of it happening. Did the PLAM on the wall cabinets not match the PLAM on the base cabinets? Often times this happens when materials are ordered with a large time span between procurement. Did your millworker not inform you that they were delayed because of a material shortage until the day of installation?

These are just some of the ways your large commercial construction project can come off the tracks. We are all acutely aware that we are at the tail end of a pandemic that has rocked commercial construction. We are dealing with supply shortages, employee shortages, and unheard-of escalations. Coupled with owners that may not understand how this affects schedule or cost and you have a recipe for disaster. How are your millworkers dealing with this? What happens to your project when your millworker is ill-equipped to maneuver in these difficult times of commercial construction? Will your project be delayed? Will occupancy dates get pushed? 

At ASST, we know that materials are in short supply. We know that there is a serious shortage in labor. We know that times are tough all around. What are we doing about it? We have always been willing to provide VE options when bidding a project. We can also offer material options when we know that a material may be difficult to procure. We are ordering further out than we ever had before and we are storing materials that we know are being delayed. We are using multiple shipping companies to ensure that if one cannot provide a mobilization for our project, we have a backup that can. These are just some of the ways we are handling the current issues in commercial construction. At ASST, one of our core values has always been innovation. We continuously generate new ideas and methods to ensure success.

Solid Surface

Would you and your team like to do a virtual shop tour of one of our facilities? It only takes about 25 minutes and we demonstrate how we successfully plan and complete large millwork projects on time and in budget. Email us at info@asst.com to setup a virtual shop tour.


Solid surface is one of the most versatile millwork finishes. There are some guidelines when specifying solid surfaces to keep your design intent. Below are a few of those guidelines.

Seams
Solid colors and colors with small particulates will either show no seam at all (solid colors) or be difficult to see (small particulates). Solid surfaces colors that will show a seam are any color that has movement (swirls, large particulates, etc.). Keep in mind that most solid surfaces come in 30” X 144”. If your project has a surface area larger than this, there will be a seam. The last thing you want is your best work to have, what might be considered, a flaw that is painfully obvious. If you have any reservations about how a seam will look, contact your fabricator and ask them to send you large seamed samples. Any good fabricator will do this at no cost to your firm.

Iowa Children's Hospital

 

Color and Finish Level
Solid surfaces come in hundreds of colors from different manufacturers. While solid surface is a versatile surface with few limitations, there are some guidelines when specifying light and dark colors. When you are choosing color selection for a working surface (transaction ledges, tops, etc.) stay away from dark colors. Dark colors will show every little scratch and although they are easy to repair, it will have to be done often to keep the aesthetic you have designed. Light colors don’t show scratches easily and most often will only require basic cleaning. Dark solid surfaces are great for vertical applications such as die walls or wall cladding. When specifying a dark color, make sure that you specify the finish level. A matte finish on a black solid surface will actually look grey. With very dark colors you will want at least a semi-gloss finish. Keep in mind that the higher the finish the higher the cost as there is more labor involved.

Thermoforming
Thermoforming solid surfaces gives you the ability to remove the chains and take your design to a whole new level. Solid surfaces are no longer just the flat countertop in a well-appointed kitchen. Thermoformed solid surfaces can be used for anything from an eye-catching nurse’s station to the radius corners in an operating room and beyond. When specifying a thermoformed solid surface project, make sure that you specify the fabricator of choice. Don’t let your best work be doled out to the cheapest millworker.

At ASST, we have been fabricating healthcare solid surfaces for 23 years. We have a solid surface fabrication facility in McSherrystown, PA and a quartz fabrication facility in Corry, PA. Whatever your needs, ASST can build it to the exact specifications, in a safe manner and to the finest quality standards you expect. Contact us online or call us at 717-630-1251. WWW.ASST.COM


If you work in commercial construction, you know that getting building material right now can be difficult. It does not matter if you are talking about MDF, steel, or even portable toilets for workers. What is causing this? There are many reasons such as COVID-19, worker shortages, extreme weather and even shipping container shortages. While we don’t have individual control over extreme weather or worker shortages, there are actions that companies can take to ensure project continuity.

Know your schedule and get in front of ordering materials early. This should go without saying and if you do not do this, you will certainly risk not being able to get materials on time. If you have the space, order your material early and store it. In the time of JIT (just in time) manufacturing/production this seems counter-intuitive. However, this could be the difference between a delayed project and being the hero during tough times.

Make sure you have multiple distributors for the same material. Don’t wait until the distributor you normally use is out. Having multiple accounts setup with sales representatives ahead of time will help speed up ordering material. When getting material pricing, ask your sales representative to guarantee pricing past the time you will need it. Make sure you get confirmation in writing. A verbal “don’t worry about it” won’t do. Pay your vendors on time per the net terms of your agreement. Your company is not the only company that ranks customers by how fast they pay as one of the metrics. That may make the difference between you getting the material ahead of the customer that decides to pay on their terms. While none of this is a guarantee for project success, it may be the difference between project delays and successfully completing on time and in budget. Not being prepared is a guarantee for failure.


Did you know that it costs between $400 and $700 per square foot to build a hospital depending on the geographic location (Becker’s Hospital Review)? For example, in Los Vegas the cost to build a hospital is between $285 and $455 per square foot. While in New York City the cost is between $475 and $700 per square foot. When a health network spends this kind of money they want to make sure that it will be done on time and in budget. An operating room costs the health system around $2,200 per hour for direct and indirect cost (American Journal of Managed Care).  Hospitals charge between $3200 per hour and $10,000 per hour per operating room (Journal of Clinical Anesthesia, Stanford).  The sooner the health system can take occupancy the sooner they can start recouping that investment.

One of the most important decisions that General Contractors and Owners can make is the selection of subcontractors. What happens when the subcontractor does not have the capacity to complete the project in the schedule required? Usually the General Contractor will have to hustle to find another subcontractor to supplement the work that cannot be completed by the awarded sub. This is painful and a deduct change order ensues or worse the performance bond is engaged and a replacement subcontractor has to be contracted. After this the GC usually will have to explain why schedule is not going to be met to the owner.

Some of the questions that have to be answered for any successful General Contractor and owner are as follows: Does this subcontractor have experience with this type of work? Does this subcontractor have the capacity to handle this type of work? Does this subcontractor operate safely? Does this subcontractor provide the quality of work to meet and exceed the expectations of the owner? Is this subcontractor financially sound? If the answers to ALL of these questions are not a resounding YES then your project is at risk.

At ASST, we have been successfully providing millwork, casework and solid surfaces on large health care projects for 23 years. We have the capacity for large projects, the processes to keep schedule, we do it safely, we are financially sound and we have the Project Managers that know how to be successful. We look forward to Going Beyond for your exciting project! Contact us today at 717-630-1251/ info@asst.com or visit our website at www.asst.com.

 


Fomites /ˈfōməˌtēz/ are defined as “objects or materials which are likely to carry infection, such as clothes, utensils and furniture.” Casework, millwork and countertops fall into this category. Fomites that are porous provide an easy place for viruses and bacteria to hide. A great example is a laminate countertop with a PVC edge band that has been chipped. The picture below was taken at a hospital Emergency Room behind a Nurse’s Station.


When viruses/bacteria sink into the holes of porous material they become extremely difficult to clean and disinfect. The cavities in porous material become a place for moisture to collect and bacteria need moisture to grow. The picture below shows how viruses and bacteria can fall into the crevices of porous material.

Solid surface millwork, casework and counters are easy to clean, resistant to chemical corrosion, resistant to impact damage and easy to repair. This makes solid surfaces the solid choice for healthcare, education and corporate spaces.

 

 

At ASST, we have been fabricating healthcare solid surfaces for 23 years. We have a solid surface fabrication facility in McSherrystown, PA and a quartz fabrication facility in Corry, PA. Whatever your needs, ASST can build it to the exact specifications, in a safe manner and to the finest quality standards you expect. Contact us online or call us at 717-630-1251.


COVID-19 made 2020 an extremely difficult year for everyone and especially commercial construction. Because of the perseverance of our teams, ASST was able to make 2020 a successful year. Because of sites being closed down, material shortages, travel restrictions and more our backlog has been a moving target. Our project teams have been able to jockey our projects around like trailers at an Amazon distribution center. Thank you to our trade partners, distributors and our vendors for being a part of this success during a difficult time. This short video displays a few of our recent and unique projects.


At ASST, one of our Core Values is PERSEVERANCE: Willing to keep working until we succeed.
ASST is uniquely positioned to fulfill all aspects of your casework, millwork, solid surface and quartz projects. Whatever you need, ASST can build it to the exact specifications, in a safe manner and to the finest quality standards you expect. We look forward to Going Beyond for your exciting project!

Contact us today at info@asst.com or visit our website at www.asst.com.


Do you have a reliable trade partner that you can call on for large Division 6 and Division 12 packages? Large projects require trade partners who have the experience managing scope that can be chaotic at times.
There are many subcontractors who do not possess the wherewithal to handle the capacity and changes of large projects. So many subcontractors are willing to bite off more than they can chew and, in doing so, place projects at risk.
At ASST (ə-ˈsist), we have been managing large Division 6 and Division12 projects for 22 years. Our Project Mangers understand that being flexible and managing change is part of the job. Our fabrication facilities are designed to maximize quality and throughput. All of our fabricators and installers have mobile devices that are tied to our ERP and we QR code track all work orders. We can bond at $40M/project and $100M aggregate. At ASST, we have the scope of mind to bring large millwork, casework, solid surface and quartz projects to successful completion, on time, in budget and safely.
At ASST, we have been fabricating healthcare solid surfaces for 22 years. We have a solid surface fabrication facility in McSherrystown, PA and a quartz fabrication facility in Corry, PA. Whatever your needs, ASST can build it to the exact specifications, in a safe manner and to the finest quality standards you expect.

Penn State Hershey Children's HospitalMost patients will never know the process to construct a building that is providing hope and a healing space. Patients do not know that before building starts there are government requirements that the health system must show a need for a new hospital. Most patients do not know that the construction of a large new hospital will include as many as three or four General Contractors, as many as 10 or 20 subcontractors and subcontractors to those subcontractors. All the patient knows is that they are there for healing and hope.
The average cost of new hospital construction, which is four to eight stories, in the United States is closing in on $300 per square foot and takes as long as three years to complete. This means that a 600,000 square foot hospital is going to start at $180,000,000.00. Some new hospitals being constructed are exceeding the million square foot mark and some are exceeding $1 Billion dollars to construct. What can you get for a Billion dollars? You could buy the White House twice; you could buy two Airbus A380s (with change for fuel); you could even buy a couple large islands including staff and housing. Health care companies that are spending this kind of money for a new hospital want to make sure that their new hospital is a beacon of hope for the community like a lighthouse guiding a ship to shore during a storm. They want to make sure that mothers want their children to be born there. They want to make sure that when a family member is diagnosed with a serious illness, their health system is the light that will provide hope and healing.
At ASST, we have been providing Division 6 and Division 12 millwork, casework, solid surfaces and quartz for large healthcare projects for 22 years. We understand that to become a beacon of hope for an entire community, the healing space must be innovative and constructed with the highest standards. We have the experience to provide project scope on time, in budget and we do it safely. Whatever you need, ASST can build it to the exact specifications, in a safe manner and to the finest quality standards, you expect.We look forward to Going Beyond for your exciting project! Contact us today at info@asst.com or visit our website at www.asst.com.

Installation of commercial construction projects is a tightrope act juggling logistics, dynamic schedules, site conditions and more.

At ASST, we have experienced Project Managers that understand what it means to successfully complete our projects on time. Our Project Managers always follow our process from contract agreement to completed installation. From large Divisions 6/12 new construction projects to medium renovation projects, our teams are always willing to Go Beyond for our customers.

At ASST, we have the capability to relieve the stress of managing surfaces, millwork and casework fabrication and installation. By adding Quartz surfaces to our line of services, we have become the nation’s premier fabricator of commercial surface products. Steve Stoddard is heading up our Quartz division. Steve has an award-winning resume of commercial surface experience and is the keystone of our Quartz foundation. ASST is your full package fabricator for Division 6 and Division 12 Healthcare, Education, Corporate/Public Space and Retail surfaces. Contact us today at info@asst.com or visit our website at www.asst.com.


 

division casework

Commercial Construction is an extremely dynamic business. There are many moving parts and the only way to predict the outcome is to know every variable (Chaos Theory/Butterfly Effect). A manufacturer flaps their wings in China (can’t produce material) and a tornado happens in Texas (occupancy dates are pushed).  This is akin to predicting the weather three weeks from today. The best you can do is prepare for multiple scenarios and make sure that you have the right trade partners.

Recently we were contacted by a customer who needed material fabricated for a job that another company had been contracted to fabricate. The company that had been contracted to fabricate this material was unable to produce in the timeframe required for occupancy of the project. ASST was asked if we could produce this needed product in an impossible time frame. Our team recognized an opportunity to highlight our ability to Go Beyond for our customer and we found a way to squeeze this into our backlog schedule. Could we do this every time? No, but we will always do our best to exceed the expectations of our customers.

At ASST our first Core Value is BEYOND: Doing more than our competitors to assist our customers. ASST is uniquely positioned to fulfill all aspects of your casework, millwork, solid surface and quartz project. Whatever you need, ASST can build it to the exact specifications, in a safe manner and to the finest quality standards you expect. We look forward to Going Beyond for your exciting project! Contact us today at info@asst.com or visit our website at www.asst.com.