Solid Surface Fabrication

Complex Solid Surface Fabrication. Built to Your Spec.

ASST specializes in solid surface fabrication that most shops won’t take on — large runs, complex geometry, thermoformed curves, and custom architectural features. We fabricate to your exact specifications and deliver components ready to install.

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Why Solid Surface Fabrication?

Seamless & Hygienic

Solid surface is non-porous and seamless — no joints or seams where bacteria can harbor. It’s the material of choice in healthcare and food service environments for good reason, and the quality of the fabrication is just as important as the material itself.

Complex Work Is Our Specialty

We built our reputation on the jobs others won’t touch. Large-scale runs, complex geometry, thermoformed curves, and architectural cladding features that require a fabricator with the skills and equipment to back it up.

A Partner You Can Count On

We work with millworkers and GCs who come back project after project because they know what they’re getting — accurate products, honest communication, and a team that stands behind every piece we ship.

Applications

Where We Do Our Best Work

Healthcare

Nurse stations, reception desks, patient room surfaces, lab countertops, shower systems, and custom clinical applications.

Corporate

Reception areas, conference tables, breakrooms, and custom built-ins for high-traffic commercial environments.

Education

Science labs, cafeteria counters, admin desks, and student-facing surfaces built to hold up to daily use.

Retail

Customer service counters, display fixtures, and food service areas where seamless construction and clean aesthetics both matter.

Our Work

Recent Projects

Penn State Hershey Childrens Hospital

World Trade Center, New York NY

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Technical Specifications

Material Capabilities & Standards

Materials We Work With

Corian® Solid Surface
Hi-Macs®
Avonite®
Staron®
Other acrylic-based solid surfaces

Forming Capabilities

Maximum sheet size: 30″ x 144″
Minimum inside radius: 2″
Complex 3D curves and compound angles
Integrated sink/bowl forming

Certifications & Standards

ISFA Accredited Fabricator
OSHA Safety Certified
Greenguard Gold Certified materials available
NSF/ANSI 51 compliant for food contact
Class A fire rating (ASTM E84)

Get Answers

Frequently Asked Questions

What size and complexity of projects do you take on?: We specialize in large and complex solid surface fabrication — the projects that push the limits of what standard shops can handle. If your project involves significant volume, custom geometry, thermoformed components, or architectural cladding, we’re the right call.
What is the typical lead time for a fabricated project?: Lead times vary based on project scope and complexity. We’ll give you a realistic timeline upfront and communicate proactively throughout — so you’re never left guessing where your project stands.
Do you fabricate for both millworkers and general contractors?: Yes. We supply fabricated components to millworkers who install them into their own casework, and we work directly with GCs on projects where solid surface is part of a larger commercial scope.
What do you need from us to get started?: We work from architectural drawings and project specifications, as well as approved millwork shop drawings. The more complete the information you can provide upfront, the faster we can turn around an accurate quote and get into production.
How does thermoforming work and are there limitations?: Thermoforming is a process where solid surface material is heated until pliable, then shaped over a mold to create curves, bends, and three-dimensional shapes that flat fabrication can’t achieve. It opens up a wide range of design possibilities — flowing curves, coved transitions, compound angles, and integrated features. That said, there are practical limits. Minimum inside radius, sheet size, and the complexity of the geometry all factor into what’s achievable. If you’re not sure whether your design can be fabricated, send us the details and we’ll give you a straight answer.

Eliminate Risk on Your Next High Stakes Project

Let’s discuss your project and how ASST can deliver the precision and quality you demand.

Request Estimate General Inquiry

Call 717-630-1251 • Typical response within 24 hours